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Votator
Mingyi
Product Description
Votator is for application in the gelatin gelled for drying. It is a scraped surface heat exchanger. The gelatin flows through a jacket cylinder containing a rotating central shaft on which the scrape blades are mounted with the flowing of cooling medium in jacket. The gelatin is chilled and gelled and being extruded in noodle form and spread evenly onto dryer by self-oscillating. It keeps the gelatin free of being polluted by bacteria during convey by belt conveyor.
Product Paraments
Item | MYZN-750 | MYZN-1000 | MYZN-1500 | MYZN-2000 |
Heat exchange area | 0.5 ㎡ | 0.8 ㎡ | 0.9 ㎡ | 1.4 ㎡ |
Product rate | 110 kg/ h | 150 kg/h | 220 kg/ h | 300 kg/h |
Feed rate | 400 kg/ h | 600 kg/h | 800 kg/ h | 1200 kg/h |
Feed concentration | 24-30% | 24-30% | 24-30% | 24-30% |
Chiled brine -10 ℃ | 35 m³/h | 40 m³/h | 60 m³/h | 80 m³/h |
Power | 15KW | 18KW | 22KW | 22KW |
Material | SS304 | SS304 | SS304 | SS304 |
Application and use
Precise Control: A gelatin votator enables precise control over the extrusion pressure and speed, ensuring that the gelatin is extruded according to predetermined shapes, sizes, and quantities. This is crucial for production processes requiring high precision and consistency.
Production Automation: Gelatin votator can be integrated into automated production lines, enabling automatic extrusion and transportation of gelatin. This improves production efficiency, reduces manual operation, and lowers production costs.
Customized Production: Due to the votator's ability to precisely control the extruded shape and size, it is suitable for customized production. For example, in the food industry, it can be used to create jellies, candies, and other products with different shapes and sizes.
Quality Control: Gelatin votators ensure consistent quality and performance of the extruded gelatin products. By precisely controlling the extrusion parameters, they can avoid product defects or substandard items.
Cleaning and Maintenance: To ensure the hygiene and safety of the production process, gelatin votators are typically designed for easy cleaning and maintenance. This helps reduce bacterial growth and maintain a clean production environment.
Applications in Pharmaceuticals and Cosmetics: Gelatin votators have broad applications in the pharmaceutical and cosmetics industries. In the pharmaceutical field, they can be used to manufacture capsule shells, pills, and other products. In cosmetics, they are suitable for producing various creams, lotions, and other products.
Production Process
Preparation and Pre-Treatment
The gelatin production process begins with acidification, liming, and deliming/washing steps, which prepare the raw materials for the extraction phase in the Gelatin Machine.
Neutralization and Extraction
After pre-treatment, the material enters the neutralization tank and extraction kettle, where the Gelatin Machine extracts and processes the gelatin solution.
Filtration, Concentration, Evaporation, and Sterilization
The gelatin solution was passed through Filter Press, Activated Carbon Filter, and Micron Bag Filter. It is then subjected to Multi effect Evaporator and Sterilizer by using Evaporative Sterilizers.
Forming with Votator
The Gelatin Machine Votator extrudes the gelatin into a uniform noodle form, preparing it for the drying stage and ensuring consistent quality and shape.
Drying
The extruded gelatin is transferred to the band dryer, where it undergoes controlled drying to achieve the required moisture level.
Crushing and Mixing
Once dried, the gelatin is crushed and mixed with grinders and blenders to ensure a homogeneous final product.
Final Product
The processed gelatin is now ready for packaging and distribution in its final form.
The gelatin is high quality and is fabricated by the line, with a significant forming, cooling, and uniform machine being the Gelatin Machine.
Product Description
Votator is for application in the gelatin gelled for drying. It is a scraped surface heat exchanger. The gelatin flows through a jacket cylinder containing a rotating central shaft on which the scrape blades are mounted with the flowing of cooling medium in jacket. The gelatin is chilled and gelled and being extruded in noodle form and spread evenly onto dryer by self-oscillating. It keeps the gelatin free of being polluted by bacteria during convey by belt conveyor.
Product Paraments
Item | MYZN-750 | MYZN-1000 | MYZN-1500 | MYZN-2000 |
Heat exchange area | 0.5 ㎡ | 0.8 ㎡ | 0.9 ㎡ | 1.4 ㎡ |
Product rate | 110 kg/ h | 150 kg/h | 220 kg/ h | 300 kg/h |
Feed rate | 400 kg/ h | 600 kg/h | 800 kg/ h | 1200 kg/h |
Feed concentration | 24-30% | 24-30% | 24-30% | 24-30% |
Chiled brine -10 ℃ | 35 m³/h | 40 m³/h | 60 m³/h | 80 m³/h |
Power | 15KW | 18KW | 22KW | 22KW |
Material | SS304 | SS304 | SS304 | SS304 |
Application and use
Precise Control: A gelatin votator enables precise control over the extrusion pressure and speed, ensuring that the gelatin is extruded according to predetermined shapes, sizes, and quantities. This is crucial for production processes requiring high precision and consistency.
Production Automation: Gelatin votator can be integrated into automated production lines, enabling automatic extrusion and transportation of gelatin. This improves production efficiency, reduces manual operation, and lowers production costs.
Customized Production: Due to the votator's ability to precisely control the extruded shape and size, it is suitable for customized production. For example, in the food industry, it can be used to create jellies, candies, and other products with different shapes and sizes.
Quality Control: Gelatin votators ensure consistent quality and performance of the extruded gelatin products. By precisely controlling the extrusion parameters, they can avoid product defects or substandard items.
Cleaning and Maintenance: To ensure the hygiene and safety of the production process, gelatin votators are typically designed for easy cleaning and maintenance. This helps reduce bacterial growth and maintain a clean production environment.
Applications in Pharmaceuticals and Cosmetics: Gelatin votators have broad applications in the pharmaceutical and cosmetics industries. In the pharmaceutical field, they can be used to manufacture capsule shells, pills, and other products. In cosmetics, they are suitable for producing various creams, lotions, and other products.
Production Process
Preparation and Pre-Treatment
The gelatin production process begins with acidification, liming, and deliming/washing steps, which prepare the raw materials for the extraction phase in the Gelatin Machine.
Neutralization and Extraction
After pre-treatment, the material enters the neutralization tank and extraction kettle, where the Gelatin Machine extracts and processes the gelatin solution.
Filtration, Concentration, Evaporation, and Sterilization
The gelatin solution was passed through Filter Press, Activated Carbon Filter, and Micron Bag Filter. It is then subjected to Multi effect Evaporator and Sterilizer by using Evaporative Sterilizers.
Forming with Votator
The Gelatin Machine Votator extrudes the gelatin into a uniform noodle form, preparing it for the drying stage and ensuring consistent quality and shape.
Drying
The extruded gelatin is transferred to the band dryer, where it undergoes controlled drying to achieve the required moisture level.
Crushing and Mixing
Once dried, the gelatin is crushed and mixed with grinders and blenders to ensure a homogeneous final product.
Final Product
The processed gelatin is now ready for packaging and distribution in its final form.
The gelatin is high quality and is fabricated by the line, with a significant forming, cooling, and uniform machine being the Gelatin Machine.
