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 +86-18002156194
     +86-22-84382096
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Latest Technology Continous Band Belt Dryer for Gelatin Industry

The dryer is for application in gelatin drying, which can also be used for dry granular, chip materials. It is equipped with lithium-chloride dehumidifier to control humidity required with varying air inlet regardless of weather helping to produce better quality product in an almost germ free ultra clean environment. It is low energy
consumption, high efficient drying process, automatic cortinuous operating, simple operation and easy maintenance.
Availability:
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  • Band dryer

  • Mingyi

Introduction

The dryer is for application in gelatin drying, which can also be used for dry granular, chip materials. It is equipped with lithium-chloride dehumidifier to control humidity required with varying air inlet regardless of weather helping to produce better quality product in an almost germ free ultra clean environment. It is low energy

consumption, high efficient drying process, automatic cortinuous operating, simple operation and easy maintenance.

Technical Parameters

Item

MYGZ-750

MYGZ-1000

MYGZ-1500

MYGZ-2000

MYGZ-3000

Capacity: Gelatin

750T/Y

100T/Y

1500T/Y

2000T/Y

3000T/Y

Product rate

115 kg/h

170 kg/h

225 kg/h

340 kg/h

450 kg/h

Moisture

10-12%

10-12%

10-12%

10-12%

10-12%

Feed concentration

28-35%

28-35%

28-35%

28-35%

28-35%

Feed temperature

50 ℃

50 ℃

50 ℃

50 ℃

50 ℃

Bloom

Gelatin Strength

>150g

>150g

>150g

>150g

>150g

Coolant

20000 kcals/h

25000 kcals/h

40000 kcals/h

50000 kcals/h

75000 kcals/h

Chiled brine / Ethanediol -10 ℃

35 m³/h

40 m³/h

60 m³/h

80 m³/h

120 m³/h

0.4Mpa

Steam consumption  

summer:winter:

570

880

750

1150

1210

1880

1540

2390

2140

3220

Power

83.5KW

94.75KW

130.25KW

159.25KW

221.4KW

Material

SS304

SS304

SS304

SS304

SS304


Control mode

Automatic control system

The Main Fittings

Oscillating votator attaches fed pump. Banddryer attaches grinder, conveyor, lithium-chloride dehumidifier air pre-treatment room, pipeline, automatic instruments and panel.

Drying Principle

1. The gelatin will be evenly distributed onto a moving wire mesh by votator and pass through 11 rooms for drying.

2. Each room has specific temperature which will ensure the gelatin can be finally dried after passing through 11 rooms, without getting melt due to over-heating.

3. Other than heating, the drying process still need low-moisture air blow to take the water out of the system, the low-moisture air can be generated by dehumidifier and then transferred into the band dryer by connected air duct and fan blower.

Application and use

1. Technical Applications:

Efficient Drying: The gelatin dryer utilizes advanced drying techniques such as hot air circulation, vacuum drying, or spray drying to quickly and evenly remove moisture from the gelatin, achieving efficient drying.

Temperature Control: During the drying process, the gelatin dryer is capable of precisely controlling the temperature, ensuring that the gelatin dries at an appropriate temperature to avoid overheating that can degrade the quality of the gelatin.

Uniformity: The gelatin dryer achieves uniform drying by optimizing design and operational parameters, ensuring that the gelatin is evenly heated throughout the drying process, resulting in uniformly dried gelatin products.

2. Use Scenarios:

Food Industry: In the food industry, gelatin is commonly used in products such as jellies, puddings, and candies. Gelatin dryers are utilized in the drying step of the production process to ensure efficient drying and product quality.

Pharmaceutical Industry: Gelatin also has widespread applications in the pharmaceutical industry, such as in the manufacture of capsule shells and tablets. Gelatin dryers meet the stringent requirements of the pharmaceutical industry for the drying process, ensuring product safety and effectiveness.

Cosmetics Industry: In the cosmetics industry, gelatin is often used in various creams, lotions, and other products. Gelatin dryers ensure that the gelatin ingredients in cosmetics are thoroughly dried, improving product stability and user experience.




Why choose us?

I. Remarkable Performance Advantages

High Precision Ensures Quality: During the gelatin boiling and concentration processes, the equipment precisely controls the temperature, pressure, and time. For example, the temperature control accuracy can reach ±0.1°C. The filtration system is fine-tuned to the micron level, effectively removing impurities and ensuring excellent key indicators such as gelatin gel strength and transparency.


High Automation Boosts Efficiency and Reduces Errors: Equipped with an advanced automation control system, it offers convenient touch-screen operation, enabling automatic completion of multiple processes, reducing manual intervention and errors. Moreover, it has a built-in fault diagnosis and warning function. When the equipment encounters abnormalities, it can quickly locate the problem, shortening the downtime and ensuring efficient production.


Energy Saving and Consumption Reduction: Incorporating energy-saving technologies, the highly efficient heat exchanger enables sufficient heat transfer with a heat efficiency exceeding 90%. Paired with an intelligent energy management system, it adjusts parameters such as motor power according to the load, reducing energy consumption costs and conforming to the environmental protection trend.


II. Solid and Reliable Quality

Excellent Material Selection: The parts in contact with gelatin are made of corrosion-resistant stainless steel material, which is resistant to wear and deformation, prolonging the service life of the equipment and ensuring stable operation.


Strict Quality Inspection: From the entry of raw materials to equipment assembly and final product delivery, strict quality inspections are carried out in every step. The equipment undergoes various types of tests to ensure the delivery of high-quality and compliant equipment.


III. Comprehensive and Thoughtful After-sales Service

One-stop Turnkey Service: It includes factory planning, a full set of equipment, production processes, installation training, and after-sales service.

Powerful Technical Support: Operation and maintenance manuals are provided. Technical experts are available to answer questions, and regular training sessions are organized to impart knowledge on equipment operation, maintenance, and troubleshooting.

工艺流程图

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