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 Huaying building, Free Trade Zone, Tianjin, China

Flash Evaporative Sterilization Equipment Sterile Dryer

Mingyi is a trusted Chinese manufacturer specializing in the production of sterilization evaporator for industrial applications. These sterilization evaporator is widely used in pharmaceutical industry, food industry, cosmetics industry, medical device industry, electronics industry, and so on. Mingyi is committed to delivering tailored solutions for your specific needs. Contact us today for more details.
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  • Sterillizer

  • Mingyi

Description

A flash evaporative sterilizer is a device that utilizes the process of flash evaporation for sterilization purposes.

In a flash evaporative sterilizer, liquid (usually a solution containing a sterilizing agent or the liquid sample to be sterilized) vaporizes instantaneously under high temperature and specific pressure conditions. This rapid vaporization process enables the microorganisms (such as bacteria, viruses, fungi, etc.) within to be killed due to protein denaturation, nucleic acid destruction and other reasons in the high-temperature steam environment, thus achieving the purpose of sterilization.

It has following characters.

1. Automatic control system.

2.  Completely inactivate the microorganisms in the gelatin liquid.

3. Strictly control the sterilization time to ensure gelatin quality.

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Flash evaporative sterilizer specification


Subject Model: XZMJ
XZMJ-600 XZMJ-1000 XZMJ-2000
Capacity T/Y 1000 1500 3000
Feed rate Kg/h 600 1000 2000
Feed concentration % 24
Outlet concentration % 30
Sterilization temperature, time ℃/S 140 °C/ 4-6S
Evaporation rate kg/h 120 200 400
Steam consumption 0.8mpa kg/h 200 340 660
Cooling water 35℃/45℃ m³/h 10 12 20
Power kw 17.45 17.45 29.70




Characteristics

  • Rapid and Efficient: Compared with traditional sterilization methods, flash evaporation sterilization is relatively fast. Because it takes advantage of the instantaneous high temperature and steam environment, it can complete the sterilization process within a short period of time. For example, for some small medical devices or heat-stable liquid samples, a flash evaporative sterilizer can achieve highly effective sterilization within a few minutes, greatly improving work efficiency.

  • Good Energy Utilization: Due to its special working principle, it can utilize energy more efficiently in certain cases. It can reach the required sterilization temperature in a relatively short time and, through the rapid evaporation process, reduce heat loss during long-term heating.

Application Scenarios

  • Medical Field: Flash evaporative sterilizer can be used to sterilize some small, precision medical devices (such as dental instruments, ophthalmic surgical instruments, etc.). These instruments are usually sensitive to sterilization time and temperature, and the flash evaporative sterilizer can meet the sterilization requirements while minimizing damage to the instruments.

  • Laboratory Environment: Flash evaporative sterilizer is also suitable for the sterilization treatment of some temperature-sensitive experimental reagents or biological samples. For example, in a microbiology laboratory, for the sterilization of some enzyme preparations or special culture media for cell culture, flash evaporation sterilization can be completed in a short time and the activity of the reagents can be well preserved.

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Why choose us? 

I. Energy-saving Advantages

  • Efficient Energy Utilization: Our evaporator uses advanced heat recovery technology to recycle secondary steam heat, reducing external energy reliance and consumption. Optimized structure and process also cut heat loss, enhancing energy efficiency and saving costs long-term.

  • Low Energy vs Traditional: Compared to traditional evaporators, ours has much lower energy use for the same evaporation amount. E.g., a traditional one may need 1000 kWh for 1 ton of solution, while ours only 500 - 600 kWh.

II. High-efficiency Evaporation
  • Fast Evaporation: With advanced tech, it quickly evaporates solutions regardless of concentration, boosting production efficiency. In chemical production, it speeds up raw material solution concentration and shortens production cycle.

  • High Rate: It can handle large solution volumes per unit time, vital for large-scale producers. In food processing, like with fruit juice or milk, it ensures continuous and efficient production.

III. Equipment Reliability & Stability
  • Quality Materials & Tech: We use high-grade materials like stainless steel or corrosion-resistant alloys for solution-contact parts to resist corrosion and wear, extending equipment life. Advanced manufacturing and strict quality checks ensure stable operation.

  • Stable Operation: It runs stably in different conditions and for various solutions. In pharma and food industries, it guarantees consistent product quality.

IV. Operation & Maintenance Ease
  • Easy to Operate: The design has an intuitive interface and auto control system. Operators can easily start, stop, and set parameters, needing less skill.

  • Simple to Maintain: The structure allows easy disassembly and assembly of parts for cleaning, repair, and replacement, cutting downtime and raising utilization.

V. Environmental Protection
  • Less Carbon Emission: Its energy efficiency cuts energy use and thus carbon emissions, aligning with environmental and sustainable goals.

  • Meets Standards: The design and operation meet environmental norms, with no harmful pollutants during operation.

VI. Industry Experience & Team
  • Rich Experience: We have years of evaporator expertise, understanding different industry needs and offering precise solutions. Our many successful client cases ensure stable equipment performance in all scenarios.

  • Professional Team: Our technical team has deep knowledge in machinery, chemical, automation. They provide services from R&D to after-sales, innovate to keep equipment leading, and customize per client needs.


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