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Aerogel Blanket Fire Heat Protection Aerogel Felt for Pipeline Insulation

Aerogel is a solid form of matter, the least dense solid in the world. The density is 3kg/ m3. The common aerogel is silicon aerogel, which was first developed by the American scientist Kistler in 1931. There are many kinds of aerogel, including silicon, carbon, sulfur, metal oxide, metal and so on. aerogel is a combinatorial word, where aero is an adjective meaning to fly, and gel is obviously a gel. It literally means a gel that can fly. gel of any substance can be called aerogel as long as it can be dried to remove the internal solvent, but also can basically keep its shape unchanged, and the product has high porosity and low density.
 Since aerogel has many excellent characteristics, it can be developed as industrial products such as insulating quilt and plank; Taking the advantage of extremely low density, aerogel can be used to lower the density of bulk materials like polymer. These derivative products of aerogel can be widely applied to multiple industrial field.
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  • Aerogel blanket

  • Mingyi

Good Price Silica Aerogel Blanket For Pipeline Insulation


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5bbd83a24e240e94be383bc726535c6
aerogel blanket (17)

The characteristics of aerogel felts used for pipeline insulation

Excellent thermal insulation performance

  • Ultra-low thermal conductivity: Aerogel felts are one of the solid materials with the lowest known thermal conductivity. Their nanoscale pore structure can effectively inhibit heat transfer, and the thermal conductivity can be as low as 0.013 - 0.018 W/(m·K). Compared with traditional thermal insulation materials such as rock wool and glass wool, under the same thermal insulation effect, the thickness of aerogel felts can be greatly reduced. For example, in some high-temperature pipeline insulation scenarios, only a few millimeters of aerogel felts may be needed to achieve the same thermal insulation effect that would require several centimeters of traditional thermal insulation materials.

  • Effectively reduce heat loss: It can significantly reduce the heat loss of media (such as steam, hot water, hot oil, etc.) in pipelines during transportation and improve energy utilization efficiency. For the thermal pipeline systems in industrial production, after using aerogel felts for insulation, the heat loss can be reduced by about 30% - 50%, which helps to reduce energy costs and carbon emissions.

Good fireproof performance

  • High temperature resistance and non-flammability: Aerogel felts are Class A non-combustible materials and can withstand high-temperature environments. They can maintain stable physical and chemical properties at temperatures as high as 650 °C - 1000 °C (slightly different depending on the composition and process), will not burn, and will not produce toxic and harmful gases. This is extremely important for the insulation of pipelines transporting high-temperature media or in places with high fire safety requirements (such as the petroleum, chemical, and power industries).

  • Prevent the spread of flames: In the event of a fire, aerogel felts can play a role in blocking the spread of flames, buying time for personnel evacuation and fire fighting, and reducing the damage to the pipeline system and surrounding facilities caused by the fire.

Light and thin physical characteristics

  • Low density: The density of aerogel felts is usually relatively small, generally between 180 - 300 kg/m³, which is much lighter than traditional thermal insulation materials. This makes it easier to operate and install during the pipeline insulation construction process, reducing the load-bearing burden of the pipeline. It is especially suitable for pipeline systems that are sensitive to weight, such as pipelines erected at high altitudes or those with restrictions on structural loads.

  • Thin design: It is thin and can achieve good thermal insulation effects without taking up too much space. For pipeline layout environments with limited space, such as the dense pipeline areas in buildings or the pipeline systems inside equipment, the thin advantage of aerogel felts can be fully demonstrated, and the normal operation or installation of other components will not be affected due to the excessive thickness of the insulation layer.

Waterproof and moisture-proof performance

  • Strong hydrophobicity: Aerogel felts have good hydrophobic properties, and their surfaces are not easily wetted by water. In humid environments or when condensation may occur on pipelines, they can effectively prevent moisture from entering the interior of the insulation layer, avoiding problems such as the decline in thermal insulation performance and material corrosion caused by moisture accumulation. For example, in the insulation of refrigerant pipelines in air-conditioning systems, aerogel felts can prevent condensate from damaging the insulation layer.

  • Good humidity stability: Under different humidity conditions, the thermal insulation performance and physical properties of aerogel felts remain basically stable, and phenomena such as pulverization and deformation will not occur due to humidity changes, ensuring a long-term and stable thermal insulation effect.

Environmental protection characteristics

  • Non-toxic and harmless: The components of aerogel felts generally do not contain toxic and harmful substances, causing less harm to the environment and human health during production, use, and disposal.

  • Potential for recyclability: Some aerogel felts may have the potential for recycling through appropriate processes after their service life ends, which conforms to the concept of sustainable development.


Parameters

Product

Model

MY-GB05

MY-GB10

MY-GB20

Thickness

5mm

10mm

20mm

Width

1.5m

1.5m

1.5m

Length

50m

28m

13m

Specification

Applicable Temperature

Glass fiber  aerogel blanket:  -200℃~650℃

Test Item

Index requirement

Test result

Test basis

Performance

(10mm)

Thermal Conductivity

W(m·k)

25ºC

0.017-0.021

0.018

GB/T10295-2008

300ºC


0.034

GB/T10294-2008

350ºC


0.039

400ºC


0.042

500ºC


0.049

Combustion rating

A1

GB/8624

Hydrophobic rate

≥99%

GB/T10299

Vibration mass loss rate

≤1%

GB/T34336-2017

Volume density

145KG/m³

GB/T34336-2017

Tensile strength

≥200

GB/T17911-2018



Why Choose the Aerogel Insulation Blanket For Pipeline?  


  1. Excellent Thermal Insulation Efficiency
    It has a low thermal conductivity, and its nanoscale pore structure can impede heat transfer. Under the same insulation standards, it can achieve the insulation effect with a thinner thickness, reducing heat loss and stabilizing the temperature of the medium in the pipelines significantly, which also brings remarkable energy-saving effects.

  2. Outstanding Physical Adaptability
    With good flexibility, it can closely adhere to pipelines of various shapes without any insulation dead corners. Its lightweight feature won't impose excessive burdens on the pipeline system and is suitable for many types of pipeline scenarios.

  3. Superb Moisture-proof and Waterproof Properties
    It has strong hydrophobicity and can resist water infiltration. In humid or condensation-prone environments, it can keep the insulation layer dry, prevent the insulation performance from being degraded due to moisture, and avoid pipeline corrosion caused by condensation, thus prolonging the service life of the pipelines.

  4. Reliable Safety and Environmental Protection
    It is a Class A non-combustible material, which can reduce the fire risk around the pipelines and ensure safety. During the production and use processes, it is non-toxic and harmless, conforming to the environmental protection concept and not polluting the medium transported in the pipelines or the surrounding environment.

  5. Convenient and Cost-effective Installation
    The installation method is simple. It can be cut according to actual needs, shortening the construction period and reducing labor costs. Although the initial investment may be relatively high, in the long-term operation, due to its energy-saving and long service life features, the comprehensive cost-effectiveness is considerable.

  6. 图片2

    Aerogel insulation blanket

    气凝胶颗粒 (49)

    Aerogel insulation powder

    微信截图_20241106131131

    Aerogel insulation coating


    Testing Machine

    initpintu_副本




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